Die-cutting is the most direct way to make your hang tags stand out on the shelf — with the same paper and printing, a distinctive silhouette completely changes how your brand is remembered. This guide details the common die-cutting types, die-board requirements, paper selection and cost factors, so you can decide whether and how to do it.
Die-cutting uses a steel-rule die to cut printed sheets into a preset outline in one pass. It goes far beyond rounded corners: die-cut hang tags can take garment silhouettes, circular badges, cut-out string holes or even multi-layer folding structures — a key process for differentiating your garment trims.
1. Common Die-Cutting Types for Hang Tags
- Custom shape die-cutting — the whole tag is cut into a brand silhouette, such as a garment outline, circle or tag shape
- Rounded corners — the most basic option, softens a square card at almost no extra cost
- Cutouts & holes — openings inside the tag for string holes, window displays or decorative details
- Kiss-cut & scoring — cutting halfway through or pressing a crease line for folding and tear-off designs
2. How to Choose Between the Four Techniques
| Technique | Features | Best For |
|---|---|---|
| Custom shape | Fully custom outline | Brand display, limited editions |
| Rounded corners | Simple, durable, low cost | Regular bulk hang tags |
| Cutouts & holes | Adds depth and function | String holes, window displays |
| Kiss-cut / scoring | Easy folding, tear-off | Folding tags, tear-open designs |
3. Folding Hang Tags: Two Sides in One Card
- Fold-over tags — folded over the garment with double the information space, ideal for two-sided brand stories
- Tri-fold / multi-panel tags — like a mini booklet for product instructions and care guidance
- Tent cards — stand up when folded, great for counters and trade-show display
- Folding quality depends on the score line position, and paper weight determines whether the crease cracks
4. Die-Board & Artwork Requirements
- Put the die line on a separate layer marked with a spot color — never mix it with the print content
- Bleed at least 3mm and keep a 3–5mm safe margin; text near the die-cut edge needs extra clearance
- For complex shapes, always sample the die first — sampling usually takes 3–7 days
- Die tolerance is typically within ±0.5mm, which directly affects batch consistency
5. Paper, Finishing & Cost Factors
Art paper of 300gsm or above suits fine custom outlines; kraft and cotton papers give die-cut tags a more natural texture. Lamination protects cut edges from fraying, and foil stamping combined with a custom shape clearly lifts the premium feel.
Die-cutting cost consists of a one-time die-board fee, paper waste and cutting time. The more complex the outline and the smaller the tag, the higher the waste; folding adds a scoring step. Trial orders start at 2,000–3,000 tags, and the unit price drops noticeably once the die fee is amortized — always confirm with a quote.
Dongguan TAGE Packaging specializes in hang tags, woven labels, care labels and garment packaging, offering die-board advice, sampling and bulk production to help you keep waste and lead times under control.
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