Poly bag size seems simple — until the bag is too small to fit, or so large it wastes material and looks sloppy. T-shirts, shirts, jackets and jeans fold to very different dimensions, so their bags differ too. This article gives you a garment bag size chart, plus measuring methods and film thickness advice.
The sizes below are folded reference values — your packing method rules: hand folding, machine folding, with or without tissue paper all change the numbers. When in doubt, send a sample garment to your supplier.
1. Why Bag Size Matters
- Too small: packing is slow and seals do not close properly — hurting efficiency and looks
- Too large: you pay for extra film and the garment shifts inside, causing creases in transit
- Standard sizes simplify stock: one bag per category speeds up warehouse picking
2. Size Chart for Common Garments
| Garment | Folded Size (approx.) | Recommended Bag Size | Film Thickness |
|---|---|---|---|
| T-shirt | 25×30cm | 30×40cm | 0.04–0.05mm |
| Shirt | 28×35cm | 35×45cm | 0.05mm |
| Hoodie / Sweater | 32×40cm | 40×50cm | 0.06mm |
| Jeans / Trousers | 30×35cm | 35×50cm | 0.05–0.06mm |
| Jacket / Coat | 38×45cm | 45×60cm | 0.06–0.08mm |
| Dress / Skirt | 30×42cm | 40×55cm | 0.05mm |
3. How to Measure a Folded Garment
- Fold exactly as it will be packed (tissue and hangtags included), lay flat, then measure length and width
- Add 3–5cm to both length and width: smooth packing and clean seals
- For bulky items (puffer jackets, coats) also check thickness — consider larger or side-gusseted bags
4. Film Thickness & Bag Style
Film thickness is measured in si (1 si = 0.01mm). 0.04–0.05mm suits regular retail and e-commerce packing; 0.06–0.08mm is stiffer, for jackets, gift boxes and shelf display; anti-static and biodegradable films follow industry requirements. As for style: flat bags are most common, zipper bags suit repeated opening, and hanging garment bags fit rail transport.
5. Special Cases: Hanging Bags & Multi-Packs
- Hanging garment bags (rail transport): bag length = garment length + 20–30cm, width 50–65cm, with a hook opening on top
- Multi-packs and sets: size by the stacked height — better a little large than too small
- E-commerce singles: zipper bags plus bubble wrap or fillers, leaving 1–2cm of buffer inside
6. Selection Tips and Sampling
First, define your packing method and product list. Second, use the chart above as a starting point and fine-tune with your actual folded dimensions. Third, confirm thickness, style and printing, then have your supplier sample it. Before the bulk order, pack one test carton to verify seals, printing and packing speed.
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